Body Exterior  Finalist  Magna Steyr

Description   Tonneau Cover
OEM, Model, Model Year   Ford, Lincoln Blackwood, 2002
System Supplier   Magna Steyr
Molder/Processor, Contact and Phone   Meridian Automotive Systems, David S Dyke, (248)515-0902
Toolmaker, Contact and Phone   Century Tool, Mike Cummings, (248)629-0784
Material Supplier, Contact   Ashland Specialty Chemical Co., Lou Dodyk
Generic resin type   Polyester SMC
OEM Engineer, Title and Phone   Henry Brice, CPE, (313)248-5189
Nominated by, Company   David S Dyke, Meridian Automotive Systems
Address   29333 Stephenson Hwy, Madison Hgts, MI 48071
Phone   (248)586-2576
Fax   (248)586-3451
Email   ddyke@meridianautosystems.com
Summary It is the first class a painted tonneau offered by an OEM. It is the first electric tonneau offered. The tonneau can be opened and closed via key fob or switch in the vehicle. Fully water sealed to the pickup bed. Weight Savings: N/A Cost Savings: N/A Cost Avoidance: N/A
Most Innovative Feature It is the first class a painted tonneau offered by an OEM.
Other Innovative Features It is the first electric tonneau offered. The tonneau can be opened and closed via key fob or switch in the vehicle.
Forming Process Compression molded SMC. It is the largest application for a class a painted automotive panel built to luxury car appearance standards.
First time process used? Yes. It is also the first time this kind of component has been offered at all.
Previous Process Used 1. Hand laid glass in the after market; 2. Multiple piece non class a manual systems in compression molding
Tooling Innovations None
New Material Developments None
Weight Savings N/A
Direct Cost Savings N/A
Indirect Cost Savings N/A
Direct Consumer Benefit Improved aerodynamics for fuel efficiency, water sealed cargo bed cover, ergonomically friendly and convenient (electric opening/closing).
Translates to other Vehicles? Yes. It can be used for all truck bed applications.
Safety Benefits Incorporates safety strip to protect against finer/obstruction pinch.
Environmental Benefits None
Additional Info This is a large volume of composites in a new application. The opportunities based on the vehicle production volumes are staggering for the composites industry.
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